TFL12000

Wet Wipes Flat Packs Machines

TFL12000 is fast, advanced for continuous production. High speed, low maintenance.

Features

Online impregnating:

The wetting is performed by nozzles on each line for hygiene.

Lube pump with flow meter:

For accurate wetting ratio

250 lt of lotion tank:

Internal lotion tank, supplied with machine.

Rotary Cutting system:

For fast and accurate cutting system.

Z and Interfold folding boxes:

Bot unit supplied with machine.

Double stacker:

While one stacker working the other on waiting, good for speed.

Metal detector:

To detect metal objects on the product. Safety and quality purpose

Waste reject (clips) system:

Rejection of faulty clips not the whole pack.

Non-stop roll change:

The machine is not stopped during roll change.

Product touching surface Chromium 316L:

For hygiene and corrosion purpose.

Product height adjustable (before and after cutting):

When working lower GSM of products or less number of rolls. Needed for accurate cutting length.

Up to 300mm cutting length (for industrial hospital wipes):

Good for large products.

500 cut/min (actual production):

Number of cuts performed by cutting unit in a minute.

SMC (Japan) pneumatic components:

Japan brand pneumatic components.

SFK and FAG bearings:

German and Italian brand bearings.

Aluminium cover and sliding doors.

Technical Specs

ControlElectronic – Pneumatic
CuttingRotary, flexicut
Cutting Speed600 cut/min
OEEOver 95%
WasteLess than 3%
Number of Operator2
Stackingservo driven 2 elevators
FeedingAutomatic feed to flow wrap machine
Spliced clipAutomatic rejection
Control systemMotion and PLC
PLC languageAs per customer request. English standard
Pneumatic systemFesto – SMC
Liquid tank capacity250 litres, optional 500 or 1000 litre
Liquid dosingup to 400%
Machine Dimension2300 mm x 19500 mm x 2075 mm
Weight7300 kg
Number of Line20 reels
Max. reel dia1200 mm
SubstrateSpunlace, Airlaid, Hydraspun
Product TypeBaby wipes, Toilet wipes, Medical wipes
GSM30 – 80 gsm
Core diameters76 mm
Wipe minute12000 wipes/min
Linear speed120m
Pack / Minute125 packs/min
Servos & DrivesSigmatek or as customer request, Beckhoff
Power380 V AC 50 Hz 30 Amp 30 Kw
Operating Air6-8 Bar
Ai consumption1000 – 1500 nominal V/min
Impregnatingonline, before or after folding
Format changedepends on format, up to 1,5 hr
OptionalWeb guide, hot melt, Auto-splice

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